Lens Expansion Joints

Lens Expansion Joints

Lens expansion joints are single-wall metal expansion joints designed for high-pressure and high-temperature applications where thick, single-layer bellows are required. Their robust construction makes them ideal for pressurized equipment and heat exchangers.

Overview

Lens expansion joints are single-walled metal expansion joints manufactured in single or multi-shaft configurations. They are specifically designed for applications requiring limited movement but extremely robust construction, particularly under high pressure and high temperature conditions.

Design & Construction

  • Single-layer metal bellows construction
  • Formed from one or more semi-circular plates
  • Welded with circular seams at corrugation peaks and troughs
  • Available as half convolution, full convolution, or complete bellows

Material & Thickness Considerations

  • Designed for applications requiring single-layer bellows
  • Ideal when required material thickness exceeds 4 mm
  • Alternative to multi-layer bellows where multi-layer designs are not accepted

Supply Configuration

  • Supplied as individual lens elements or fully assembled bellows
  • Can be delivered pre-welded or suitable for on-site welding
  • Configuration tailored to customer and application requirements

Key Advantages

  • Extremely robust construction for high-pressure service
  • Suitable for high-temperature environments
  • Allows use of thick single-layer material where standard bellows are not feasible
  • Reliable solution when multi-layer bellows are not acceptable
  • Long service life under severe operating conditions

Applications

  • Pressurized equipment
  • Heat exchangers
  • High-pressure piping systems
  • High-temperature industrial processes
  • Power generation and heavy industry

Typical Use Cases

Lens expansion joints are preferred in industries where operating pressures and temperatures demand thick, single-layer bellows that cannot be manufactured using conventional expansion joint designs.

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